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David WyameI worked with JYH for many years and They help me doing some high precision metal parts,it is really good and high tolerance. -
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Rapid Prototyping Vacuum Casting Silicone Molds with Custom Tolerance and Surface Finish
| Place of Origin | China |
|---|---|
| Brand Name | ABS-like Polyurethanes |
| Certification | ISO9001 Certificate of quality system/16949 |
| Model Number | Customized |
| Minimum Order Quantity | 10 piece |
| Price | USD 5-100 pieces,negotiable |
| Packaging Details | 1.Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG. 2.Custom blister box. |
| Delivery Time | 9-15 works day |
| Payment Terms | T/T, Western Union,Paypal |
| Supply Ability | 100000 piecs one weeks |
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xProduct Details
| Materials Avaliable | ABS, POM, PMMA, PP, PC, PE, PA, PPS, PVC, Aluminum, Brass, Copper, Etccan Be Customized | Surface Finish | Brushed, Anodizing,Passivating,Nickle Plated,Chrome Plating,Plating,zinc Plated,electroplating,electroless Plating And So On |
|---|---|---|---|
| Tolerance | 0.01-0.05mm Or Customer's Drawing Request | Size | Customized Sizes Acceptable |
| Quality Control | 100% Inspection | ||
| Highlight | Rapid Prototyping Vacuum Casting Silicone Molds,Custom Tolerance Vacuum Casting Silicone Molds,Surface Finish Vacuum Casting Silicone Molds |
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Product Description
Rapid Prototyping Vacuum Casting Silicone Molds with Custom Tolerance and Surface Finish
Rapid prototyping 3d vacuum casting silicone molds
Vacuum casting, also known as silicone mold, needs to be applied to silicone mold. That is, the product prototype is processed
using 3D printing or CNC, and then the silicone mold is made under vacuum conditions, and PA, POM, ABS and other materials
are poured under vacuum conditions, so as to copy the same parts as the prototype. It can achieve the strength and hardness
of ABS and other materials, and can also be equipped with colors according to customer requirements.
Advantages and disadvantages of vacuum casting
- Shapes with smooth surfaces can be produced
- Quality of the samples comparable to mass-produced injection molded parts
- Inexpensive and short-term mold production
- High reproduction accuracy
- Various casting resins available that simulate series plastics
- Integration of molded and standard parts such as threaded bolts into the plastic parts possible during casting
- The processing temperature of the casting material must be realizable through the silicone mold
The vacuum casting production process is relatively manual and includes several steps.
| Master Pattern Manufacturing |
The master pattern is usually manufactured by SLA 3D printing or CNC machining The choice of method depends on the properties and shape of the part to be produced.
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| Creation of the silicone mold |
The master pattern is used to create the imprint in the silicone mold, which will be used to duplicate the parts in the selected material and color. It is also possible to create different types of surfaces by polishing the mold impressions.
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| Material preparation and vacuum casting |
The polyurethane material will be prepared and dyed in the selected color if necessary. Then the silicone mold is placed in the vacuum casting machine and the material is injected into it.
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| Demolding and solidification |
Once the part is cast, the silicone mold is removed and the part is demolded manually. The piece is then put in the oven (a few minutes to a few hours depending on the size of the piece) and the casting operation is repeated several times.
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| Polishing and application of finishes |
During this last step the piece will be deburred and hand finished, before applying the desired finishes (polishing, painting, marking etc.)
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The benefits of 3D printing technology
- Possibility of using flexible, transparent or rigid materials, with mechanical and thermal characteristics similar to those of mass-produced materials;
- Numerous finishes ;
- Possibility of overmolding and adding inserts;
- 3D part tinted in the mass;
- Wide range of technical resins;
- Soft/rigid bi-material moldings.
Vacuum Casting Tolerances
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Description
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Tolerance Notes
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| Distance Dimensions |
+/- 0.15 mm or +/- 0.45 mm per mm, whichever is larger, is typical. Irregular or overly-thick geometries may cause deviances or deflection due to shrinkage
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| Shrink Mitigation |
A shrinkage rate of +0.15% can be expected due to thermal expansion of the liquid, and the response of the flexible mould
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| Surface Quality |
Surface finish is externally smoothed to a satin or matte surface. Grow lines may be present on internal or difficult-to-access features. Polishing or custom finishes must be clearly defined and agreed upon at the point of order
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| Feature Definition |
Sharp corners and text may appear slightly rounded
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The choice between vacuum casting and 3D printing depends on the specific application and requirements of the part being produced.
For small to medium-sized production runs, vacuum casting may be more cost-effective and efficient, especially when using 3D printing
to create the master model. However, for one-off or highly customized parts, 3D printing may be the better option.
Our Vacuum Casting Services
Experience high-quality production parts with Vacuum Casting, also known as Urethane or Polyurethane casting.
At JYH, we offer a vast selection of plastic materials and can cast parts ranging from small headphones to large 2-meter car bumpers. Skip the lengthy lead times and tooling costs – choose Vacuum Casting for efficient solutions.
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Our Capabilities
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Description |
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Maximum build size
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1.9 x 1.6 x 1.5 m |
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Typical mould life |
15 – 25 parts
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Materials
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Wide range of thermoplastics, rubbers, transparent resins, etc.
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Lead time
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From as fast as 5 days |
Why Choose JYH- precision for Vacuum Casting Rapid Prototyping Services?
In the realm of vacuum casting, a multitude of manufacturers are available for selection. Opting for the correct one holds
paramount importance to achieve your anticipated outcomes.
At JYH Precision, we believe that quality and speed should go hand in hand. Our approach combines extensive industry expertise with cutting-edge tools and technologies, enabling us to provide top-notch vacuum casting services within tight timelines (usually 5 to 7 days). |
Vacuum casting is just a part of our capabilities. we provide an array of supplementary finishing services that contribute to bringing your product to its full potential. These services encompass machining, media blasting, printing, painting, and beyond. |
We recognize that your requirements are distinct, and unnecessary expenses are undesirable. Hence, we refrain from imposing minimum order volumes or dollar values for our vacuum casting services. we ensure swift and precise quotes within 1 hours or less for almost all projects. |
Vacuum casting is frequently utilized for prototyping, we understand that many of the products . To facilitate their refinement, we extend comprehensive design for manufacturing assistance to our clients.
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Vacuum Casting Materials
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Acrylic-Like |
Acrylic-Like is a rigid and uncomplicated polyurethane plastic designed to mimic acrylic (PMMA). It's used to craft components that need some level of translucency, such as light panels, safety screens, and automotive taillights.
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ABS-Like |
ABS-Like is a versatile polyurethane plastic that imitates ABS thermoplastic. Widely used, it's a reliable option suitable for various parts.
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Opaque Elastomer |
Opaque Elastomer is a polyurethane plastic designed to replicate diverse rubber-like substances such as TPE, TPU, and silicone rubber.
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FAQ:
Q: Are you a trading company or a factory?
A:We are a factory.
Q: How do I get a quote?
A: Please send us your 3d drawing (STEP/IGS, PDF/STP/ etc) and tell us the material, finish and quantity and we will quote within 2 hours.
Q: Can I order one for testing?
A: Yes.
Q: What is your lead time?
A: 5 to 10 working days
Shipping way:
QC checking before ship the product:
Payment term:
After service:
Package method:
Vacuum Casting Rapid Prototyping Of Small Production Runs For ABS Polyurethanes,JYH is your best injection mold supplier!
Injection Moulding is highly repeatab.
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