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ODM CNC Precision Machining Services Gearbox Housing Manufacturing

  • ODM CNC Precision Machining Services Gearbox Housing Manufacturing
  • ODM CNC Precision Machining Services Gearbox Housing Manufacturing
  • ODM CNC Precision Machining Services Gearbox Housing Manufacturing
Place of Origin China
Brand Name Precision CNC Magnesium Alloy Parts
Certification ISO9001 Certificate of quality system/16949
Model Number AZ31B / AZ91D
Minimum Order Quantity 1 piece
Price USD 20-100 pieces,negotiable
Packaging Details Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG.
Delivery Time 2-5 works day
Payment Terms T/T, Western Union,Paypal
Supply Ability 1000 piecs one weeks

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Whatsapp:0086 18588475571

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If you have any concern, we provide 24-hour online help.

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Product Details
Name CNC Precision Machining Services Tolerance ±0.005mm
Inspection Equipment CMM Processing Time 2-3 Days
Packaging Carton Box/Wooden Box/Pallet Delivery By Air/By Sea/By Express
Surface Hardness HV200
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ISO9001 Gearbox Housing Manufacturing
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Product Description

CNC Precision Magnesium Machining Gearbox Housing Service With Less Weight Material

 

 

 

We can provide Precise Tolerance with +/- 0.001mm of CNC Machining Magnesium Alloy Services.

JYH's Machining Magnesium Alloy service is a good choice for high quality, ISO 9001 certified parts.

 

 

Manufacturing Capabilities
 


Our facility has CNC machining centers, CNC lathes, CNC longitudinal lathes, slow-speed wire cutting machines and so on, providing much manufacturing flexibility. Our engineers select the ideal equipment for an application based on the geometry, material, and volume of the part being machined to provide customers with premium quality parts at the best possible price.

We are able to hold very tight geometric tolerances for diameter, true position, profile, and flatness and so on. Our milling machines also offer through-the-spindle coolant and Renshaw touch probes. They also have tool setters that can be used for tool breakage detection for longer run parts.

 

 

Application Range:

 

Car engine accessory bracket, clutch housing, gearbox housing, instrument panel frame, steering wheel frame, seat frame, valve body mobile phone,Drone/camera.Magnesium alloy is very suitable for this kind of product because it is very light.

 

 

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Available material

 

 

Material Type Tensile Strength Elongation Yield Stress Density Maximum Temperature Tensile Modulus
AZ91D 230MPa 3.0% 150MPa 1.81g/㎤ 595℃ 44.8GPa
AZ80A 290MPa 2.0~5.0% 179MPa 1.81g/㎤ 595℃ 45Gpa
AZ31B 280MPa 8% 160MPa 1.76g/㎤ 595℃ 46GPa
ZK61B 330Mpa 12% 178MPa 1.81g/㎤ 630℃ 47GPa
AZ61B 280Mpa 14% 165Mpa 1.81g/㎤ 653℃ 45GPa
AM60B 221MPa 4.0% 131Mpa 1.81g/㎤ 428℃ 44.8GPa

 

 


The Characteristics of Magnesium Parts Can be as follows:

 

  1. CNC machining magnesium product have high strength, the ratio of strength to quality of magnesium alloy has a capacity.
  2. Magnesium parts have small elastic modulus, good rigidity, strong shock resistance, and are not easily deformed after long-term use.
  3. Magnesium machining product have good resistance to electromagnetic interference and shielding.
  4. Magnesium machining product do not pollute the environment.

 

Type
 

 Tolerance

Linear dimension
 

+/- 0.015 mm
+/- 0.002 inch
 
Hole diameters (not reamed)

+/- 0.015 mm
+/- 0.002 inch
 
Shaft diameters

+/- 0.015 mm
+/- 0.002 inch
 
Part size's limit

850 * 650 *550 mm
39.0 * 23.5 * 23.5 inch

 

 

 

Quality Inspection

 

  • In addition to our stringent in-process controls, all components must pass a thorough final inspection.

we have a coordinate measuring machine, salt spray testing machines, profile projectors and other precision

measuring devices, etc.

 

  • Customers' CAD drawings can be directly imported in the coordinate measuring machines (CMM) for a

direct comparison to the dimensions that are taken from the physical part.

 

  • All testing is conducted in a 20 degree Celsius climate-controlled inspection room and the CMM is calibrated to

GB/T 16857.2-2006 (ISO10360-2:2001) standards. All components and sub-assemblies are 100% inspected,

identified with a logo if required and a final inspection is generated pertaining to all the critical dimensions.



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How to safely machine magnesium?

 


Although it might sound daunting, it is perfectly safe to CNC machine magnesium if the right precautions are taken.


Avoid tight clearance angles


Although magnesium can be machined at fast speeds without compromising the quality of the part,

it is best to avoid tight clearance angles, because contact between the tool and workpiece increases friction and cutting temperature.


Maintain proper tool condition

 

Sharp cutting tools can reduce the fire hazard of machining magnesium.
Dull tools can rub and cause friction, which causes sparks and builds up heat where the sensitive magnesium chips

are being created. Needless to say, sharp tools will also produce better parts.
Most machinists use a carbide cutting tool with a large relief angle for machining magnesium.


Avoid water-based coolant


Although coolants reduce machining temperatures, a water-based coolant can actually increase the risk of a magnesium fire

as it will produce hydrogen gas.Avoid coolant altogether, or use a light mineral oil in place of standard coolant. Compressed air

or argon gas can also be used to reduce temperatures without the risk of exacerbating a potential fire.

 


Make discontinuous chips


When CNC machining magnesium, it is better to make well-broken discontinuous chips, as opposed to more easily ignitable ribbon chips.
Use only explosion-proof chip vacuum
If using a vacuum extraction system for chip removal, this system should be as fireproof as the rest of the machining setup.

 

 

 

Our payment method

 

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Our shipping method

 

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After sales service

 

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Our workshop

 

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FAQ:
 

1-Is magnesium hard to machine?

  • Drilling, milling, turning, and other processes are smoother when using magnesium, and machining the material requires a significantly lower cutting force and overall production time than other metals.

2-Can you CNC magnesium?

  • Magnesium is a lightweight metal with high level of machining ability that can be CNC machined to create parts with high strength and excellent corrosion resistance. However, magnesium can be difficult to machine due to its tendency to ignite or explode if proper precautions are not taken

 

3-How many machines do you have?

  • We currently have more than 60 machines: roughly 40+ CNC mills and 30 Injection mold machine,10+ 3D printers. With our long history of growth, this number is always changing.

 

4-How do I get a quote?

  • To get a quote for all of our services, simply send us your 3D CAD model to us. You'll get an interactive quote within hours with free design feedback. If there are problem areas in the submitted design,we will provide free design feedback(DFM).

5-What types of files do you accept?

  • We can accept native SolidWorks or ProE files as well as solid 3D CAD models from other CAD systems output in IGES (.igs), STEP (.stp), ACIS (.sat) or Parasolid (.x_t or .x_b) format.

6-Do you provide First Article of Inspection (FAI) Service?

  • We can provide FAI as part of the unlimited offer.

 

 

7-What is payment term does your company can be acceptable?

  • We can accept T/T (50 prepayment should be paid before start the production; the 50% remaining payment should be paid after finish the project).

 


Magnesium​ Sample Pictures for your reference:

 

 
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JYH technology, Your Professional CNC Machining Magnesium Alloy Services Partner!

 

Tags:

Magnesium Alloy Machining

Magnesium CNC Machining

Custom Magnesium Parts