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David WyameI worked with JYH for many years and They help me doing some high precision metal parts,it is really good and high tolerance. -
Brian“JYH not only committed to manufacturing all of our parts with only minor adjustments but also offered competitive costs that fit within our budget, all while ensuring strict adherence to our tight timelines. “ DOM BU -
Rabiul“JYH fully meets our demands and construction requirements. Its staff has the skills to understand and satisfy the demand for very complex designs to micro-machining. In addition, the delivery time is very fast. This is very important to us as we make “Build on order” devices.” – OPEN
Magnesium precision manufacturing services for custom small and large components Machining
| Place of Origin | China |
|---|---|
| Brand Name | Precision CNC Magnesium Alloy Parts |
| Certification | ISO9001 Certificate of quality system/16949 |
| Model Number | AZ31B / AZ91D |
| Minimum Order Quantity | 1 piece |
| Price | USD 20-100 pieces,negotiable |
| Packaging Details | Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG. |
| Delivery Time | 2-5 works day |
| Payment Terms | T/T, Western Union,Paypal |
| Supply Ability | 1000 piecs one weeks |
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xProduct Details
| Product Application | Aerospace, Automotive, Consumer Products, Medical | Delivery | By Air/By Sea/By Express |
|---|---|---|---|
| Size | Customized Size\Client's Drawings | Tolerance | 0.1mmcustomizable |
| Surface Treatment | Powder Spraying, Electroplating, Oxidation, Anodizing, Etc | Delivery Time | 5-10 Days, Depending On The Quantity You Order |
Product Description
Magnesium precision manufacturing services for custom small and large components
All About Magnesium in Manufacturing
Magnesium alloys, whether cast or forged, offer excellent strength-to-weight ratios. They are useful for a wide range of engineering efforts.
It is 70 percent lighter than stainless steel and 33 percent lighter than aluminum. These alloys are cost-effective, highly machinable, and
have the highest damping capacity among structural metals. Their applications include: automotive, aerospace, electronics, defense,
biomedical, manufacturing, and green energy technologies.
Magnesium is a lightweight metal with high level of machinability that can be CNC machined to create parts with high strength and
excellent corrosion resistance.
Magnesium Machining Benefits
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Magnesium have low density but high strength and good rigidity. Such performance is very advantageous for the design of the integral component.
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2.Magnesium has good toughness and strong shock absorption. It is very suitable for parts that are subject to impact—wheels; magnesium alloys have high damping capacity and are ideal materials for avoiding fatigue caused by vibration and noise.
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3.Magnesium alloy has low heat capacity, fast solidification speed and good die casting performance. Due to the low heat capacity of the magnesium alloy, the production efficiency is 40% to 50% higher than that of the same aluminum alloy casting, and the casting size is more stable, the precision is higher, and the surface finish is better.
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4.Magnesium alloys have excellent machinability; magnesium are the materials that are easier to machining in all common metals. High cutting speed and inexpensive cutting tools for low tool consumption
Comparison Of Common Magnesium Alloys
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Materials
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Feature
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Magnesium AZ31B Alloy |
Magnesium AZ31B alloy is lightweight and has high machinability. It is often anodized to improve its corrosion resistance. It is an alternative to aluminum alloys due to its high strength-to-weight ratio and is widely available compared to other magnesium grades.
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Magnesium AZ91D Alloy |
Magnesium AZ91D cast alloy is a high-purity alloy that has excellent corrosion resistance, excellent castability, and good strength. It is the most commonly used magnesium die casting alloy.
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Magnesium WE43 Alloy |
Magnesium Elektron WE43 is a high-strength casting alloy that can be used in temperatures of up to 300°C (572°F). This alloy boasts good mechanical properties coupled with excellent corrosion resistance.
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Magnesium AM60B Alloy |
Magnesium AM60B cast alloy is known for its excellent ductility, superior energy-absorbing properties, and good strength and castability.
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Magnesium ZK60A Alloy |
Magnesium ZK60A is machinable but flammable. Lubricants and fire kits are essential during machining. It's popular in aircraft parts such as brake housings, landing gear, and instrument bodies.
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Magnesium QE22A Alloy |
Magnesium QE22A-T6 alloy is a casting alloy with excellent tensile, fatigue, and creep properties at both elevated and room temperatures. It is weldable and pressure-tight.
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Features of magnesium alloy parts
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CNC machining magnesium parts have high strength, the ratio of strength to quality of magnesium alloy is high, and it has a certain bearing capacity.
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Magnesium parts have small elastic modulus, good rigidity, strong shock resistance, and are not easily deformed after long-term use.
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Magnesium machining parts have good resistance to electromagnetic interference and shielding.
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Magnesium machining parts do not pollute the environment.
The Characteristics of Magnesium Parts Can be as follows:
- CNC machining magnesium product have high strength, the ratio of strength to quality of magnesium alloy has a capacity.
- Magnesium parts have small elastic modulus, good rigidity, strong shock resistance, and are not easily deformed after long-term use.
- Magnesium machining product have good resistance to electromagnetic interference and shielding.
- Magnesium machining product do not pollute the environment.
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Type |
Tolerance |
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Linear dimension |
+/- 0.015 mm |
| Hole diameters (not reamed) |
+/- 0.015 mm |
| Shaft diameters |
+/- 0.015 mm |
| Part size's limit |
850 * 650 *550 mm |
Our Advantages of Precision Machining
There are huge numbers of precision machining providers. Why should you choose us? Here are the top 3 reasons:
1. Experience
Our engineers have built up rich, deep experience from many previous projects, so they can handle complex and precision parts in several industries without a problem.
2. Advanced Equipment
JYH CNC Precision machining has extensive in-house equipment for both manufacturing and testing. Your parts will be manufactured and inspected with our advanced in-house equipment, including Precision CNC milling, CNC turning, EDM, Hexagon CMM, and Olympus XRF analyzer.
3. Fast Turnaround
On average we return quotes within 24 hours, parts ship within 7 days or less, and we have a 99% on-time delivery and quality rate.
How to safely machine magnesium?
Although it might sound daunting, it is perfectly safe to CNC machine magnesium if the right precautions are taken.
Avoid tight clearance angles
Although magnesium can be machined at fast speeds without compromising the quality of the part,
it is best to avoid tight clearance angles, because contact between the tool and workpiece increases friction and cutting temperature.
Maintain proper tool condition
Sharp cutting tools can reduce the fire hazard of machining magnesium.
Dull tools can rub and cause friction, which causes sparks and builds up heat where the sensitive magnesium chips
are being created. Needless to say, sharp tools will also produce better parts.
Most machinists use a carbide cutting tool with a large relief angle for machining magnesium.
Avoid water-based coolant
Although coolants reduce machining temperatures, a water-based coolant can actually increase the risk of a magnesium fire
as it will produce hydrogen gas.Avoid coolant altogether, or use a light mineral oil in place of standard coolant. Compressed air
or argon gas can also be used to reduce temperatures without the risk of exacerbating a potential fire.
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Magnesium Sample Pictures for your reference:
JYH technology, Your Professional CNC Machining Magnesium Alloy Services Partner!
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