Low Volume Polishing cnc stainless steel machining part
Why choose small batch CNC machining?
In industrial production, due to the limitations of materials, processes, costs, quantities and other factors, there are many parts that cannot be mass-produced by machines. In this way, we need some special processes to do small batch or small batch processing. Some of these processes may involve manual processing. Generally using CNC, rapid mold, vacuum silicone mold and other ways to achieve small batch production. However, compared with these machining methods, small batch CNC machining is much faster. This is why we choose small batch CNC machining.
The number of small batch CNC machining can range from a few pieces to hundreds of pieces. Basically CNC direct machining. Small batch CNC machining methods generally include CNC turning, CNC milling and CNC turning and milling. The representative industries are aviation, aerospace, automobile, robot, ship, construction machinery, machine tool and other industries.
Quality Reporting
All parts are inspected for cosmetic conformance to workmanship standards and dimensional conformance on at least three dimensions
(typically X, Y, and Z), but with production parts for machining, we also provide conventional inspection reporting like FAIs, Certificate of Compliance (CofC) documentation, and additional like ISO 9001 quality certificated and AS9100 and ISO9001.
Why Choose Stainless Steel For CNC Machining Projects?
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High Tensile Strength
Stainless steel has a higher tensile strength than mild steel, brass, and different types of aluminum alloys. The tension required to stretch a material to its breaking point is known as the tensile strength. This is an important quality for many products throughout their useful lives, especially for parts that would undergo a lot of bending and rolling.
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Cryogenic Resistance
At a variety of temperatures, some stainless steel grades maintain their stability. For instance, austenitic steels exhibit excellent toughness and improved tensile strength at temperatures below zero. However, it is important to note that not all stainless steel grades exhibit this feature.
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Corrosion Resistance
Stainless steel has great corrosion resistance, which can withstand water stains and rust. This corrosion resistance makes stainless steel ideal for various outdoor and interior applications, including extremes of temperature and pressure. This characteristic of stainless steel is due to the metal’s inclusion of chromium, which forms a thin layer to shield the steel when in contact with oxygen.
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Appearance
Stainless steel has a silver-white color that does not discolor or rust over time. Its appearance is due to the high quantity of chromium. Besides, stainless steel has other qualities in addition to strength. This metal finds use in several products because of its beautiful appearance.
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polished stainless steel
For the polishing of stainless steel objects, there are many possibilities. Most stainless steel parts have a #3 or #4 finish or #8 mirror finish. Many manufacturers prefer the reflective look of a mirror finish. Mirror finishes are great because they reflect light and look shiny.
Why choose Low Volume CNC Production:
1. Reduced Piece-For Higher Quantities
Lower your part cost when you order higher volumes of production parts.
2. Inspection Reporting and Certifications
Get added quality assurance from conventional FAI reporting, COC documentation, and ISO9100 certification.
3. More Finishing Options
Choose from anodizing and chromate plating for complete parts from one supplier.
4. Supply Chain Flexibility
Avoid warehousing fees by ordering only the amount (starting at quantity 10) you need each month.
Stainless Steel
Stainless steel is chosen for its strength, durability, and corrosion resistance. It’s tougher to machine than aluminum but offers significant benefits in demanding environments.
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304
The most common stainless steel, known for its excellent corrosion resistance and formability.
- Typical Uses:Food processing equipment, kitchen utensils, and chemical containers.
- Optimization Tips: Use slower speeds and heavy feed to minimize work hardening and extend tool life.
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316
Superior in corrosion resistance to 304, making it ideal for marine and medical applications.
- Typical Uses: Medical implants, marine environments, and chemical processing equipment.
- Optimization Tips: Ensure sharp tooling and adequate cooling to avoid adhesion and to get a good surface finish.
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303
Easier to machine than 304 and 316 due to the addition of sulfur which acts as a chip breaker.
- Typical Uses: Fittings, screws, and gears.
- Optimization Tips: Increase cutting speeds to reduce the risk of tool gumming and improve finish quality.
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We offer more competitive pricing at higher quantities in addition to tighter tolerances, hardware assembly, first article inspection (FAI) reporting, material certifications, and additional finishing options like anodizing and chromate plating. It’s CNC machining designed around your project needs—whether prototyping or production.
CNC Machining Method of Aluminum Parts
- Milling: A rotating milling cutter is moved over the aluminum piece, removing excess material to obtain the desired shape and size. Commonly used milling methods include end milling, face milling, and extrusion milling.
- Drilling: Use a drill bit to drill holes in aluminum parts; often used to process bolt holes, threaded holes, etc.
- Boring: Boring is a method of reprocessing drilled holes. Boring tools are used to finely machine holes to meet design requirements.
- Tapping: Cut threads into holes in aluminum parts for subsequent threaded connections with other parts.
To ensure quality, we send a CMM test report to our customers, which ensures that you receive your small batch of high quality CNC machined parts.
In small batch CNC machining assembly, tolerances and dimensions can fully meet your requirements.
Our workshop
Product quality assurance:
Low volume From Prototyping to Production
JYH custom sheet low volume services are highly versatile and applicable to a wide range of industries and purposes.
JYH custom low volume services can be used for various applications such as mold tooling, rapid prototyping, and
custom manufacturing, and more.
Functional Prototypes
Functional prototypes can be built using various materials and manufacturing methods, depending on the
complexity and purpose of the product.it is a critical step in the product development process,
helping to reduce risks, refine designs, and ensure that the final product meets user expectations.
Prototyping
Prototyping refers to a set of techniques and processes used to quickly create prototypes of a product.
It is used for testing, evaluation, and iteration during the product development cycle.
Prototyping plays a crucial role in modern product development by enabling innovation, reducing time-to-market,
and enhancing the quality level and functionality of products.
On-Demand Production
On-demand production offers swift and flexible manufacturing tailored to specific needs. It enables efficient production of parts as required, minimizing inventory and lead times.
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After sales service:
FAQ:
1. How long will it take me to get your quotation?
If we get the details within the working day, we will respond to you within two hours.
In order to provide you with the quotation as soon as possible, please provide the following information at the time of inquiry.
1). Detailed drawings (CAD/PDF/DWG/IGS/STEP/JPG)
2) Required materials
3), surface treatment
Quantity (only/month/year)
4) Any special requirements or requirements, such as packaging, labeling, transportation, etc.
2. Can you help me if I need an urgent delivery?
I should think so! Customer first is the philosophy of our company. You need to tell us the delivery time when you place the order, and we will try our best to adjust the production schedule.
3. What about quality assurance?
We will carry out 100% inspection before packaging and shipping to ensure that the product meets 100% of your requirements.
4. Can we sign a confidentiality agreement?
Yes. We never disclose any customer information to anyone.
Product's packing way
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