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David WyameI worked with JYH for many years and They help me doing some high precision metal parts,it is really good and high tolerance. -
Brian“JYH not only committed to manufacturing all of our parts with only minor adjustments but also offered competitive costs that fit within our budget, all while ensuring strict adherence to our tight timelines. “ DOM BU -
Rabiul“JYH fully meets our demands and construction requirements. Its staff has the skills to understand and satisfy the demand for very complex designs to micro-machining. In addition, the delivery time is very fast. This is very important to us as we make “Build on order” devices.” – OPEN
Precision custom casting machinery zinc alloy die casting services
| Place of Origin | China |
|---|---|
| Brand Name | Precision Machining Castings |
| Certification | ISO9001 Certificate of quality system/16949 |
| Model Number | Customized |
| Minimum Order Quantity | 1 piece |
| Price | USD 20-100 pieces,negotiable |
| Packaging Details | Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG. |
| Delivery Time | 2-5 works day |
| Payment Terms | T/T, Western Union,Paypal |
| Supply Ability | 1000 piecs one weeks |
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xProduct Details
| Name | Zinc Alloy Die Casting Precision Casting Services | Materials | Aluminum/steel/copper/zinc Alloy And Others |
|---|---|---|---|
| Process | Low Pressure Casting, High Pressure Casting, Squeeze Casting, Etc. | Surface Treatment | Smooth Surface, Sandblasting, Anodizing, Electroplating, Galvanized |
| Quality Control | 100% Inspection Berore Shipment | Size And Shape | Custom Molds Can Produce Parts Of Specific Size And Shape According To Customer Specifications |
| Casting Tolerance | +/- 0.02mm | Lead Time | 7-10 Days |
Product Description
Precision custom casting machinery zinc alloy die casting services
Custom die casting service
Die casting is a multi-purpose process that produces engineering die castings by forcing molten metal into a die made of high-grade steel by a forced high-pressure method. Die castings can be produced in almost every conceivable size and shape. It provides the freedom to design complex configurations to meet the functional requirements of a component.
JYH is the preferred source for precision aluminum and zinc die-cast parts and assemblies, providing in-house design and engineering solutions for your tool and die manufacturing needs.
Reliable foundry manufacturing
Die casting solutions for every industry. JYH produces high quality die castings and components for a wide range of non-ferrous materials and metal alloys, including aluminum, magnesium, zinc, brass, copper. From metal castings to gravity die casting, we specialize in die casting for the automotive, lighting and construction industries.
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Zinc die casting process
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Benefits of zinc die casting
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Zinc castings are produced by hot chamber machines. The machine's injection mechanism is immersed in hot molten metal. When the injection cylinder (or plunger) rises, a port in the feed system (or gooseneck) opens and hot molten metal fills the cylinder. The plunger then moves down, sealing the port and forcing the molten metal through the gooseneck and into the mold cavity. After zinc solidification, the plunger retracts and the casting pops out.
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Zinc alloys have many desirable properties for manufacturing parts. Zinc is a very strong, hard metal. However, with our zinc pressure die casting process, zinc can form parts with extremely thin walls and complex shapes. In addition, zinc is a relatively low-cost material.
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There are two main types of die casting machines:
- Hot-chamber machines (used for alloys with low melting temperatures, such as zinc)
- Cold-chamber machines (used for alloys with high melting temperatures, such as aluminum)
In both machine types, after the molten metal has been injected into the dies, the metal cools rapidly and solidifies into what becomes the final part, called the casting. Typically, that casting will be subjected to one or more finishing processes prior to final assembly.
Comparison of Die Casting with Other Manufacturing Processes
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Die Casting versus Plastic Injection
Plastic injection molded parts are normally less strong, more flexible, less stable dimensionally, and less heat resistant. They take secondary surface plating such as chrome plating better and are less resistant to ultra-violet rays, weathering, and cracking. Plastics often have some price advantages though, better color versatility, and superior electrical insulating properties.
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Die Casting versus Sand Casting
Sand Cast parts typically require more machining, have thicker walls, less precision dimensionally that die casted parts but they have lower tooling setup costs, are produced more rapidly and require more labor cost per casting often resulting in lower part costs and smaller minimum quantity requirements.
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Die Casting versus Forging
Forged Parts are denser and stronger than die castings and can be produced in ferrous and other metals, and in larger sizes than die casting. Die cast parts, on the other hand, can be more complex shape and have shapes not forgeable, thinner sections, and can be held to closer dimensions and have coring not feasible in forging.
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Die Casting versus Stampings
Stampings can be made in steel and in alloys not suitable for die casting, are produced more rapidly, and may weigh less than die castings. However, one die casting can often replace several parts. Die casted parts frequently require fewer assembly operations; can be held within closer dimensional limits, involve less waste in scrap, are producible in more complex shapes, and can be made in shapes not producible in stamped forms.
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Commonly used zinc alloy applications:
Zinc alloy die-casting precision parts are widely used in automotive, electronics, hardware, consumer goods and other industries. Common applications include automotive parts, electronic housings, hardware accessories, and a variety of consumer components that require strength and precision.
Zinc alloy advantages:
High precision: Zinc alloy die castings offer excellent dimensional accuracy, allowing the creation of complex parts with tight tolerances. -
Durability: Zinc alloys offer high strength and resistance to wear and corrosion, extending the life of components.
Cost-effective: The die casting process is highly efficient and can be produced in large quantities at a lower cost compared to other methods
Versatility: Zinc alloys can be used to manufacture parts in a variety of shapes and sizes to meet the needs of different industries.
Surface finish: The casting process produces parts with smooth surfaces, reducing the need for additional finishing processes.
Versatility: Zinc alloys can be used to manufacture parts in a variety of shapes and sizes to meet the needs of different industries.
Surface finish: The casting process produces parts with smooth surfaces, reducing the need for additional finishing processes.
Zinc die casting is a process in which zinc alloys are heated into a molten form and placed into a prefabricated die casting mold, where they solidify. The process is efficient, universal and suitable for precision and complex zinc parts processing. Zinc alloys are ideal for this process because of their excellent mechanical properties, especially their low melting point. In addition, it has good electrical conductivity, ductility and strength, making it suitable for manufacturing challenging parts where durability is required as standard.
The difference in JYH die casting
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Professional die casting service
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Decades of experience in die casting
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Global manufacturing strength
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Die casting expertise
JYH is committed to delivering superior die castings that meet the unique requirements of Original Equipment Manufacturer (OEM) customers. Our focus on die casting quality and precision sets us apart.
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JYH is the preferred source for precision aluminum and zinc die-cast parts and assemblies, providing in-house design and engineering solutions for your tool and die manufacturing needs.
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Custom High Tolerance Die Casting Service For The Metal To Shape Intricate Conponents. We are your best partner!
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