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Custom Precision CNC Machined Magnesium AZ31B Motor Housing & Rotor Hub with ±0.01 mm Tolerance and High Vibration Damping

Custom Precision CNC Machined Magnesium AZ31B Motor Housing & Rotor Hub with ±0.01 mm Tolerance and High Vibration Damping

Magnesium AZ31B Motor Housing

±0.01 mm Tolerance Rotor Hub

High Vibration Damping CNC Machined Component

Place of Origin:

China

Brand Name:

JYH

Certification:

ISO9001,IATF1969

Model Number:

OEM/ODM

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Product Details
Tolerance:
±0.01 Mm
Processing Mothed:
CNC Machining
Material Type:
Magnesium Alloy AZ31B (Mg-3Al-1Zn)
Applicationindustries:
Aerospace, Automotive, Medical, Electronics
Washers:
Metal Parts
Applied:
Industrial Equipment
Turning Parts:
Non- Standard
Item:
CNC Precision Machining Part
Heattreatment:
Available Upon Request
Final Usage:
OEM , ODM
Minorderquantity:
1 Piece
Highlight:

Magnesium AZ31B Motor Housing

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±0.01 mm Tolerance Rotor Hub

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High Vibration Damping CNC Machined Component

Payment & Shipping Terms
Minimum Order Quantity
1
Packaging Details
Custom Packaging
Delivery Time
5-8 days
Payment Terms
L/C,D/A,D/P,T/T
Supply Ability
Prototype to Mass production
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Product Description
Custom Precision CNC Machined Magnesium AZ31B Motor Housing & Rotor Hub
Engineered specifically for weight-critical dynamic assemblies, this custom CNC machined Magnesium AZ31B motor endbell and stator housing provides an unmatched stiffness-to-weight ratio for unmanned aerial vehicles (UAVs), high-acceleration robotic joints, gimbal systems, and electric powertrain hardware.
Machined from wrought AZ31B tooling plate and bar stock using multi-axis CNC turn-mill and 5-axis simultaneous milling centers, this component features radial ventilation louvers, high-aspect-ratio weight reduction pockets, and precision-bearing bores held to tight geometric tolerances down to ±0.005 mm (±0.0002 in).
Magnesium AZ31B is approximately 33% lighter than aerospace Aluminum 6061-T6 and 77% lighter than steel, offering superior specific strength and exceptional mechanical vibration damping capacity. To guarantee reliable performance in high-speed rotational environments, each housing undergoes controlled multi-axis high-speed machining (HSM) with dedicated chip temperature controls, eliminating residual stress and thermal warpage across ultra-thin structural walls.
Technical Specifications
Parameter Standard Capability / Specification Engineering Notes
Material Designation Magnesium Alloy AZ31B (Mg-3Al-1Zn) High ductility, superior damping, non-magnetic
Machining Method Multi-Axis Turn-Mill & 5-Axis Simultaneous Milling Radial cooling slots & bearing datum cut in one clamping
Dimensional Tolerances ±0.010 mm standard; down to ±0.005 mm critical CMM verified according to ISO 2768-m/f or ASME Y14.5
Concentricity & Runout Within ∅0.008 mm (0.0003 in) Critical for high-RPM motor dynamic balance
Bearing Bore Precision ISO H6 / H7 clearance or press fit Air-gauged for high-precision miniature bearing seating
Surface Finish (Machined) Ra 0.4 μm−Ra 0.8 μm (16−32 μin) Ultra-fine finishing passes on critical datums
Surface Treatment Options Plasma Electrolytic Oxidation (PEO/Keronite), Chemical Conversion (Dow 7/17), Cerakote Delivers high wear resistance, dielectric isolation, and salt spray protection
Quality Inspection 100% CMM, Optical Profile Projector, Dynamic Balancer Material certs (EN 10204 3.1) and full ballooned inspection report
Material Performance Comparison: Magnesium AZ31B vs. Structural Alloys
When selecting materials for rotational hardware, drone propulsion, or portable robotics, specific strength (strength-to-weight ratio) and natural frequency damping dictate efficiency and thermal heat dissipation:
Metric / Alloy Property Magnesium AZ31B Aluminum 6061-T6 Aluminum 7075-T6
Density (ρ) 1.78 g/cm³ (Ultra-lightweight) 2.70 g/cm³ 2.81 g/cm³
Yield Strength 150-200 MPa 276 MPa 503 MPa
Specific Strength (Sᵧ/ρ) 112 kN⋅m/kg 102 kN⋅m/kg 179 kN⋅m/kg
Damping Capacity Exceptional (Absorbs high-RPM harmonics) Moderate Low
Machinability Excellent (Lowest cutting force) Very Good Excellent
Weight Reduction Potential Baseline (∼33% lighter than Al) +51% heavier +57% heavier
Primary Use Case UAV motors, optical gimbals, robotic links Housings, frames, thermal plates Heavy-stress structural spars
Manufacturing & Engineering Highlights
  • Integrated Turn-Mill Production: The outer radial air passages, locating pilot steps, and concentric fastener patterns are machined in unified operations to minimize cumulative runout errors between dynamic and static features.
  • High Vibration Damping: The atomic lattice structure of AZ31B magnesium absorbs mechanical vibration and acoustic resonance, protecting high-speed ball bearings from premature fatigue failure during rapid acceleration cycles.
  • Corrosion Protection Engineering: Because magnesium is galvanically active, parts are prepared with specialized surface treatments—such as Plasma Electrolytic Oxidation (PEO) or high-grade aerospace Cerakote—to provide robust barrier isolation against moisture, salt spray, and galvanic coupling with steel fasteners.
  • Fire Safety & Tooling Discipline: Machined under strict fire-safe protocols utilizing dedicated sharp-carbide tooling, controlled chip clearing, and specialized synthetic oil-based or inert blast coolants to prevent micro-ignition of magnesium fines.
Production Verification Checklist for Inquiries
  1. Submit 3D CAD models (.STEP, .STP, or .IGES) and a companion 2D drawing highlighting bearing bore diameters, concentricity callouts, and GD&T datums.
  2. Specify environmental coating requirements (as-machined with anti-corrosion oil, chemical conversion coating, PEO, or exterior Cerakote thin-film ceramic).
  3. Identify hardware interface specifications (e.g., clearance holes for stainless screws, threaded holes requiring Helicoil/wire thread inserts to prevent galvanic corrosion).
  4. Outline your production milestones: rapid pilot samples (1-10 pcs) vs. serial manufacturing volumes (100-10,000+ pcs).

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