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  • Shenzhen Jinyihe Technology Co., Ltd.
    David Wyame
    I worked with JYH for many years and They help me doing some high precision metal parts,it is really good and high tolerance.
  • Shenzhen Jinyihe Technology Co., Ltd.
    Brian
    “JYH not only committed to manufacturing all of our parts with only minor adjustments but also offered competitive costs that fit within our budget, all while ensuring strict adherence to our tight timelines. “ DOM BU
  • Shenzhen Jinyihe Technology Co., Ltd.
    Rabiul
    “JYH fully meets our demands and construction requirements. Its staff has the skills to understand and satisfy the demand for very complex designs to micro-machining. In addition, the delivery time is very fast. This is very important to us as we make “Build on order” devices.” – OPEN
Contact Person : Sandy Xu
Phone Number : 13714578126
Whatsapp : +8613714578126

Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts

  • Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts
  • Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts
  • Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts
  • Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts
Place of Origin China
Brand Name rapid prototype casting
Certification ISO9001 Certificate of quality system/16949
Model Number Customized
Minimum Order Quantity 10 piece
Price USD 5-100 pieces,negotiable
Packaging Details 1.Use boxes made of corrugated cardboard,Wrap with bubbles facing inward or Custom wooden cases larger than 25KG. 2.Custom blister box.
Delivery Time 9-15 works day
Payment Terms T/T, Western Union,Paypal
Supply Ability 100000 piecs one weeks

Contact me for free samples and coupons.

Whatsapp:0086 18588475571

Wechat: 0086 18588475571

Skype: sales10@aixton.com

If you have any concern, we provide 24-hour online help.

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Product Details
Surface Finish Pad Printing , Soft-touch , Polished , Transparent , Glossy Paint , Silk-screen Printing , Keyword Silicone Rapid Prototypes And Rapid Prototype Casting
Material PP , POM , ABS , PC (Polycarbonate) , PMMA (Acrylic) And Can Be Customized Tolerance +/- 0.15mm And As Your Requested
Mould Life 20-50 Shots,based On Your Product's Size And Structure Color Any Color,As Your Required
High Light

0.15mm Vacuum Cast Parts

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Vacuum Cast Parts Plastic

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ABS Urethane Casting Parts
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Product Description

Vacuum Casting For Rapid Prototypes Parts And Urethane Casting Plastic ABS Parts

 

 

 

 

Vacuum Casting ​:

 

   Vacuum casting, also known as urethane casting or polyurethane casting, is a cost-effective method for producing high-quality parts using soft silicone molds instead of traditional metal injection molds. It's ideal for small production runs and early-stage product development. Learn about the process, materials, and its advantages and limitations in this brief guide.

 

 

 

Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts 01.Rapid prototyping
       and full-scale production

 

Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts 02.Used in over
       30 countries

 

Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts 03.ISO 9001 accredited
       & QC checks

 

Tolerance 0.15mm Vacuum Cast Parts Plastic ABS Urethane Casting Parts 04.FREE Instant
       quotations

 

 

The advantages of Urethane Casting​:

 

  • Suitable for Small Production Runs
  • Achieves Consistent Self-Colored Parts
  • Minimal InitiaInvestment Required
  • Delivers Production-Quality Components
  • Wide Array of Material Options
  • Enables Creation of Rubber-Like Parts and Over molds

 

Urethane Casting​ Tolerance Guidelines:

 

 

Part size / dimension Tolerance Angularity
< 11’’ (300 mm) ± .005’’ (0.125 mm) ± 0.5°
< 24’’ (600 mm) ± .010’’ (0.250 mm) ± 1.0°
< 36’’ (900 mm) ± 1/16’’ (0.400 mm)

± 1.0°

 

 

 

Vacuum Casting Materials

 

 

Soft-rubber-like PA-like ABS-like PP-like PMMA-like PC-like

 

 

 

Size limitations for Urethane Casting:

 

 

 

Requirement

 

 

Specifications

 

 

Maximum part dimensions

 

 

1900 x 850 x 900 mm

 

 

Minimum wall thickness

 

 

0.75 mm (recommended wall thickness 1.6 mm)

 

 

Duplication quantities

 

 

10-30 copies (depend complexity of the mold and casting materials)

 

 

 

 

Vacuum Casting Process

 

   Creating polyurethane vacuum cast parts involves three main steps: master pattern creation,

mold fabrication, and part casting.

 

 

 

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1. Master Pattern Creation:

 

   Crafting patterns from your CAD designs is the initial step. These 3D solids are made through CNC machining or 3D plastic printing like SLA/SLS. You can provide patterns or let us create them. Patterns should endure up to 40°C heat.

 

2. Mold Fabrication:

 

   Liquid silicone forms the casting molds. It's poured around the master pattern within a casting box, cured in an oven for 16 hours. Afterward, the mold is opened, and the master pattern is removed, yielding a negative cavity mirroring the original. Our silicone molds typically yield around 20 copies of the master pattern.

 

 

 

 

How does vacuum casting work?

 

The process involves 3 main stages:

  • Building a master model
  • Creating the silicone tool and
  • Producing the parts

 

 

Building a master model:

 

To achieve precise results in vacuum casting, start with a top-notch master model. Crafted via 3D printing or CNC machining, it's meticulously refined for ideal surface texture and detail replication.

 

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Creating the silicone mould tool:

 

Create precise silicone molds by encasing the master model in a casting box filled with liquid silicone. Maintain a 40°C temperature for 8-16 hours until the silicone sets. Once cured, cut open the mold to reveal a perfect fit for your master model.

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Producing the parts:

 

Fill the hollow mold with polyurethane (PU) resin through a funnel to ensure even distribution and prevent air bubbles. Seal the mold and let it cure at 70°C in a casting machine. After cooling, remove the shaped material, and perform any required post-processing. Typically, this process can be repeated 10-20 times before the mold's shape starts to deteriorate, affecting accuracy.

 

 

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Our Vacuum Casting Services

 

   Experience high-quality production parts with Vacuum Casting, also known as Urethane or Polyurethane casting.

At JYH, we offer a vast selection of plastic materials and can cast parts ranging from small headphones to large 2-meter car bumpers.

Skip the lengthy lead times and tooling costs – choose Vacuum Casting for efficient solutions.

 

 

Our Capabilities

 

 

Description

 

Maximum build size

 

 

1.9 x 1.6 x 1.5 m

 

Typical mould life

 

10 – 25 parts

 

 

Materials

 

 

Wide range of thermoplastics, rubbers, transparent resins, etc.

 

 

Lead time

 

 

From as fast as 7 days

 

Why Choose JYH- precision for Urethane Casting Parts​ Services?

 

 

   In the realm of vacuum casting, a multitude of manufacturers are available for selection. Opting for the correct one holds

paramount importance to achieve your anticipated outcomes. Consider the following factors that make JYH Precision machining an ideal

choice for your vacuum casting requirements.

 

 

  • Outstanding Quality and Rapid Performance

    At JYH Precision, we believe that quality and speed should go hand in hand. Our approach combines extensive industry expertise with cutting-edge tools and technologies, enabling us to provide top-notch vacuum casting services within tight timelines (usually 5 to 7 days).
  • Enhancing Your Product with Finishing Services

  Vacuum casting is just a part of our capabilities. we provide an array of supplementary finishing services that contribute to bringing your product to its full potential. These services encompass machining, media blasting, printing, painting, and beyond.
  • Smart Quotes Tailored to Your Every Project

   We recognize that your requirements are distinct, and unnecessary expenses are undesirable. Hence, we refrain from imposing minimum order volumes or dollar values for our vacuum casting services. we ensure swift and precise quotes within 1 hours or less for almost all projects.
  • Supporting Design for Manufacturing and Remote Flexibility

  Vacuum casting is frequently utilized for prototyping, we understand that many of the products . To facilitate their refinement, we extend comprehensive design for manufacturing assistance to our clients. 

 

 

 

Vacuum Casting Finishing:

 

 

Glossy paint

    High-gloss paint is renowned for its exceptional shine and ability to reflect light, creating a surface finish that imparts a nearly mirror-like appearance to objects.

Transparent

    This method allows for achieving exceptional transparency and purity in high-purity plastic materials used for components, combined with a polishing process.

Soft-touch

    This technique involves the application of a soft-touch coating surface finish to elements like rubberized buttons and coatings. Primarily utilized to enhance the ergonomic comfort of the produce.

 

 

Painting

 

    Simple process that apply a color on your parts, we have a large range of colors and style.

 

 

Laser Etching

 

    Utilize laser beams to modify object surface characteristics and personalize components according to your preferences.

Silk Screen printing

    Screen printing serves as a versatile printing method for ink transfer onto surfaces. Operators skillfully employ tools such as paper and a squeegee to execute this process. Additionally, stencils can be utilized strategically to block ink transfer to specific areas. This technique is particularly valuable for creating intricate designs with multiple colors.

 

Tampography

    Pad Printing is an innovative technique for imprinting a 2-D image onto a 3-D object. This method involves utilizing an etched plate, often referred to as a cliche, in conjunction with a specialized pad to seamlessly transfer the desired image.

 

 

 

Vacuum Casting Materials

 

 

 

 

Acrylic-Like

 

Acrylic-Like is a rigid and uncomplicated polyurethane plastic designed to mimic acrylic (PMMA). It's used to craft components that need some level of translucency, such as light panels, safety screens, and automotive taillights.

 

 

 

ABS-Like

 

ABS-Like is a versatile polyurethane plastic that imitates ABS thermoplastic. Widely used, it's a reliable option suitable for various parts.

 

 

 

Opaque Elastomer

 

Opaque Elastomer is a polyurethane plastic designed to replicate diverse rubber-like substances such as TPE, TPU, and silicone rubber.

 

 

 

 

Frequently Asked Questions

 

  • Why would you choose vacuum casting over 3D Printing?
  • Choosing vacuum casting over 3D printing hinges primarily on material quality and performance. Vacuum casting offers superior materials that closely replicate those found in commercial products. If material performance and product aesthetics are paramount, opt for vacuum casting.

 

  • What industries are using vacuum casting?
  • As vacuum casting can be used for low volume production as well as mass production, it is applied by various industries such as consumer products, food and beverage, electronics, and etc.

 

 

  • Can I make production-quality parts using vacuum casting?
  • Vacuum casting is best for making visually impressive prototypes, but it can also be used for non-mechanical end-use parts.

 

 

 

Shipping way:

 

 

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QC checking before ship the product:

 

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Payment term:

 

 

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After service:

 

 

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Package method:

 

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Vacuum Casting For Rapid Prototypes Parts And Urethane Casting Plastic ABS Parts,JYH is your best injection mold supplier!

Injection Moulding is highly repeatab.

 

 

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vacuum casting prototyping

vacuum casting service

vacuum cast parts